Showing posts with label rigging damage. Show all posts
Showing posts with label rigging damage. Show all posts

16 February 2020

More Boat Projects in Paradise

After an indulgent extended weekend in Saba, attention was quickly re-focused on Argon. We had a few more days tied to a dock at Simpson Bay Marina on the dutch side of St. Martin thus a perfect time to tackle our latest nautical to do list.

Captain Linda Perry Riera


Back to Cruising Life - More Boat Projects in Paradise

Just few weeks ago we were feeling accomplished when numerous projects and chores where completed while docked at Nelson's Dockyard, English Harbor. But alas, the new list started to form even before we left Antigua.

Topping Lift

The topping lift runs from the top of the mast to the aft end of the boom. Most of the time it hangs a bit slack and does nothing. Sometimes, such as when motoring in sloshing seas, the topping lift is important for holding the boom up off the bimini and dodger. Recently (ever since bending the new main sail in Grenada) the topping lift has caused us trouble periodically by fouling in the leech cleat, batten pockets or reefing rings causing angst and mild terror when struggling to drop the sail including once when approaching dangerous reefs in Barbuda. The assessment, options and solution will be a topic of a separate blog coming soon.

The topping lift has been causing problems - getting caught in the leech cleat, Antal rings (for reefing) and the batten pockets. This has been quite frustrating and a bit scary when it interferes with getting the sail down. Bob has been thinking a lot about options. A detailed sailing geek blog dedicated to the topping lift is forthcoming.


Getting ready to be hoisted up the mast to check out the topping lift and re-run the lazy jacks.


View from just above the first set of spreaders to re-run the lazy jacks. Also removed the connection of the topping lift at the top of the mast

Boom Pad Eye and Backing Plate

It's just a little pad eye... what's the big deal?

We were awoken suddenly in the early morning dark while anchored near St. George, Grenada, back in November to a crash and loud rhythmic squeaking as the boom thrashed back and forth violently, its inertia accentuating the sounds in the swell. The dock line that runs from under the boom, normally attached snugly to a midships cleat to keep the boom stable and quiet while at anchor, lay slack. Quickly we found the culprit - a busted pad eye. This pad eye also attaches the boom brake (which made the crashing sound when falling on to the deck). @#$%! We re-fasten the boom temporarily and commited to making a more complete assessment at day light.

Argon's boom is a carbon fiber pocket style. Inside the V of the boom is a flat base allowing for a long hollow chamber for the out haul and reefing lines to run through in addition to the backing plates for the head of the vang and several pad eyes with backing plates to attach various blocks and run lines. After considering options, we decided to move an existing extra pad eye to the recently opened hole. That extra pad eye is normally the attachment for the Wichard Boom Brake. We knew we had mostly upwind sailing in the near future until at least Antigua so this wasn't that urgent as the boom brake is more instrumental when sailing down wind. We planned to fully address the busted pad eye situation in Antigua a few weeks ago, but our time at dock there was during an especially windy spell which prevented us from doing anything that required removing the boom from the mast. But now that we are in St. Martin at a dock with low winds, with more down wind sailing for the next few months, it is time to get this fixed appropriately.



Back in November (Grenada) a pad eye under the boom busted (strangely, while we were at anchor). Now that we are in the cruiser's shopping mall of the Caribbean and on a dock, it is time to get this fixed properly.

Main sail taken off on a low wind morning in preparation to try to get the busted backing plate out of the boom. Good time to also inspect the sail track cars and replace any missing ball bearings. We wanted to use the broken backing plate as a template to get a new one fabricated and remove it to prevent it from perhaps fouling something someday.


First, let's retrieve the broken backing plate from the boom by tilting the boom up...


Ok, tilt it more; shake it around. Nothing. No sign of the backing plate.

Let's try removing the boom completely and hanging it vertical. (What can go wrong?) Ugh - still no backing plate! Bob said it must have gone in to another dimension.

Ok, now dinghy across the lagoon over to FKG Rigging to get a new pad eye and backing plate fabricated (and a spare). $200 and a couple days later - voila!

New pad eye and backing plate; and a spare.


Messenger line attached for the patience-testing activity of getting the new pad eye through the boom, pulled in to the slot in the carbon, and re-fastened.


After several tries and permutations with messenger lines and a metal hook...

Almost... now to get those fasteners in.



FKG did a very nice job fabricating the new backing plates without one to use as a template, but the threaded holes were just a tiny bit off center of the clearance holes in the carbon.  We opened two of them up just a bit.


Ta-da!!! Phew, that was quite the project. Now time to get the main sail back on.

Dinghy Scrubbing

Algae and barnacle growth on the bottom of Argon as well as the dinghy requires regular attention. Argon has ablative anti-fouling bottom paint which helps control the growth but still requires us (and occasionally a professional diver) to scrub and scrape. The growth on the aluminum dinghy bottom and hypalon inflated pontoons is particularly stubborn. I have been unable to get the dinghy bottom clean with a scrub brush while she has been in the water. This is going to require a more concerted effort and chemicals.

Dinghy bottom before: The stubborn algae was impossible to scrub off with a stiff brush in the water. Time for more concerted effort (and chemicals).

The outboard, bench, and all contents removed; dinghy hauled up on to the dock, Calbert and I attack the dinghy with diluted On-Off, Simple Green, Magic Eraser, regular boat soap and elbow grease.

After:  Much better! We are now going to be more disciplined about hoisting the dinghy on the davits more often when not in use to keep the growth at bay.

Hull & Deck Waxing, Stainless Polishing, Teak Cleaning

The salt and sun wage constant assault on a boat. I set my sights on polishing the stainless steel, waxing the gel coat decks, and cleaning the teach cockpit. Help is employed to clean and wax Argon's hull.


I splurge and hire Calbert and Pete to clean and wax Argon's hull while I work on the waxing, polishing and other cleaning.

Some of the products used to help keep Argon shiny:  Scotch Guard and 3M for waxing the hull and gel coat. And some Awlgrip wax (not pictured) for a finishing touch on the hull. Flitz for polishing the stainless steel along with OsPho and Spotless Stainless for the more stubborn rust spots.

Cockpit teak scrubbing.


Deck waxing started in St. Martin and finished while at anchor in Anguilla. Well, is it ever finished?


Water Treatment, Tank Filling, Strainer Cleaning and Laundry

Argon carries 135 gallons of water between two tanks. We have no water maker nor a sophisticated water treatment system. To keep the tank water potable, we flush the tanks periodically (difficult with scarcity and expense of good water in the Caribbean) and the add chlorine. When there is enough fresh water to spare, I can do some laundry by hand. Raw water filters for the refrigerator, diesel and air conditioner are checked and cleaned regularly.

Water tanks were low so we decided to give them a good shock with some extra bleach while we were away in Saba. Then inspect to ensure all looked fairly clean and clear, followed by a good flushing. Having access to good potable water at the marina (at 20 cents / gallon!) allowed us to have full water tanks upon departure. We can last up to 3 weeks with very careful usage.

Good time to check the refrigerator and diesel raw water strainers. In addition to needing a cleaning, this one is getting corroded and will soon be replaced.
 
Several loads of laundry were done at a nearby laundromat but some items were best hand washed on board.

Jib Furling Drum Repair

The Harken furling systems are mostly very well designed. The weak spot is the top and bottom platters inside the drum. They consist of semi-circles of plastic held together by two fasteners. The problem is that the attachment for these fasteners breaks over time. More than a year ago in Bermuda, Bob did a "hack" to hold the platters together after this breakage. The problem if they separate is that they can no longer spin freely inside the drum. And spinning freely is the main thing a furling system is supposed to do.

While sailing from the dutch to the french side of St. Martin, we noticed that the jib was getting difficult to furl (again) and upon inspection, the Bermuda hack had failed and the bottom platter had separated. It was time to re-hack it. Always the engineer, Bob was saying something about a re-design and buying a 3D printer when we get home.



After departing Simpson Bay Marina en route to Marigot on the french side of St. Martin, we realized that the jib furler had an issue. Luckily Bob was able to fix it at anchor without taking down the jib as the winds were up.

WiFi Router - Failed Attempt to Resuscitate

Our beloved ArgonAfloat network is served by a Ubiquity Bullet Titanium router mounted up on the radar mast. The router has been getting flaky over the last few months sometimes working great, other times not so much. Normally cleaning connections and chanting incantations has solved the issue, but now it seems, the Bullet itself is really dead. Bob unmounted it from the mast and did some testing down below and declared "He's dead, Jim". It's been baking in the sun and freezing in the winter for five years, so we don't feel too badly about it. Fortunately, we are at a point in the cruise where we can primarily rely on mobile data from here on out anyway. We're shopping for replacement solutions (maybe another Bullet), but won't buy anything until we are stateside again.



Resuscitation of the WiFi router failed.

Vented Loop and Engine Check

The sump has been periodically kicking in even when no water is being flushed down its drains. If no water is flowing in to the sump, the only other source is that the discharge is siphoning back. A couple years ago, we added a vented loop to the sump discharge which solved the issue until recently. While in St. Martin we purchased a new vented loop and a spare. Time to crawl in to the aft bowls of Argon and replace. And, while back there, we also opened up the access panels to the starboard side of the diesel for an inspection revealing a broken air intake filter laying on the floor of the engine room. The foam was pretty much disintegrated. Another item to write on the shopping list (and we'll get a spare of course). In the meantime, we fabricate a new temporary one.

After clearing out the aft cabin (that functions as our storage closet for all sorts of stuff) Bob crawls back behind the cabin to replace the vented loop for the sump.


Upon peering in to the engine compartment I see the air filter has broken off.


We decide to sacrifice a linen top of mine to make a new air filter.


Jerry-rigged air filter. And one less white top.

Fishing and Sailing

Although maintenance and repairs are continual, and demands of our day jobs are constant, we feel pretty caught up and will be able to spend more time sailing and exploring for the next week or so.

Experimentation with different fishing lures continue as we troll between islands with recent activity. And we eagerly await the arrival of dear friends as we round out our stay in Anguilla.


Switching up lures off the coast of St. Martin.

Landed and carefully released modest sized barracuda.


First time using a simple cedar plug en route to Anguilla catches this marlin but only after his hind third was chomped by a shark or some other big fish. I was able to fillet a fair amount of delicious meat off the remaining part.



My office while at anchor in Road Bay, Anguilla.


Bob's office for a bit at Sunshine Shack, Rendezvous Bay, Anguilla.



Johno's, Road Bay Anguilla.


Our neighborhood for a little more than a week - Road Bay, Anguilla.

Even time for some music making now.


06 November 2018

Bermuda Passage: A Spot of Bother


Captain Linda Perry Riera

Friday 2 November - St. George, Bermuda (4 days after leaving Newport):  A contorted sixty foot aluminum headstay with a thick stainless steel cable interior lays out of place along side Argon at the seawall in Bermuda, just a stone's throw across the inlet from the Customs Dock. It is oddly twisted with a shattered roller furler at her distal end. The local and semi-famous rigger, Steve Hollis of Ocean Sails, comes wandering up with his two dogs on leash having already heard about our tribulations through the cruising chatter and says in his understated, polite manner "Well, well... looks like you've got a spot of bother here". Yup.

Argon's bent and sagging head stay, tangled genoa and jib, and lashed on roller furler upon arrival in Bermuda.

Newport to Bermuda...

... is a common passage for cruisers from New England to make this time of year on their transit to the Caribbean. On a decent boat, it's typically four to five days (~650nm/750 miles). The trick is that it is often difficult to find a window between weather systems of more than two or three days this time of year. The other challenge is that one must cross a 50nm wide river on the way:  the Gulf Stream.

We had our weather window and we had our excellent crew. The synopsis of the weather was that it was going to be difficult on the front end, then ease up as the passage went on. If we waited, things would have been a little easier at the start but we would have had more headwinds for longer at the end. We chose a departure date along with about 20 other boats from Newport Yachting Center.

Many sailboats gathering at Newport Yachting Center in late October preparing to head off shore to Bermuda as a stopping point on their way to the Caribbean.

 

Monday 29 October:  Uncomfortable Start, as Expected


We left the Yachting Center dock in Newport at 0930 and headed out to sea with a few other boats close behind. Immediately upon leaving the harbor, we encountered some fairly uncomfortable seas sailing high into oncoming 6-8ft waves. This was expected but that didn't really help make it any more fun. Jeff and Linda had a bit of an issue with sea-sickness during this time. Jeff won for sheer volume but Linda took style points. We were sailing close reach with a double-reefed main and the jib.

These conditions remained for the whole day but toward nightfall, the winds started to veer and we got a little more off the wind. Things got a bit more comfortable but not much. The wind eventually did get around enough to switch from the jib to the genoa initially on a beam then a broad reach. Helming required much physical exertion and concentration; certainly no autopilot.

Linda working the helm on Argon during the first day.


Tuesday 30 October:  Challenging but Fast


The wind continued to veer and the waves were not so head on. Argon screamed along at 10-12kts most of the time under a reefed main and the 150 genoa in 18-25kts of wind. At about 1700 hrs we were at 38N and just entering the Gulf Stream. As we watched the water temperature tick up from about 56 degrees to a balmy 76 we expected things to get nasty but surprisingly, the stream was relatively smooth... for now. Still requiring deliberate working of the wheel but seas were following and not dramatically erratic.

The partially enclosed cockpit kept us relatively warm and dry during the front end of the trip and our entry in to the Gulf Stream.


Wednesday 31 October:  The Finicky Gulf Stream Screams "I'm not done with ya yet!"


Note: No photos during the shit-storm.

At about midnight Tuesday night in to the early morning hours of Wednesday, Lance was working the helm hard as we were nearing the outer edge of the Gulf Stream while the rest of us tried to rest amidst the howling wind and roar of ocean against the hull. Bob took over from an exhausted Lance around 0100 and resumed the struggle still sailing very fast with a reefed main and the genoa when the sea state took a pretty sudden turn for the worse. We encountered some very steep and confused waves that were tossing Argon around pretty hard. Eventually, these waves started hitting our quarter and rounding us up into the wind. I was trying to rest down below to have the strength to get through my upcoming turn at the wheel but was kept awake not only by the severe motion of the boat and the normal loud creeks and sounds of water rushing against the hull, but also an unusual seemingly vibrato noise radiating down the port side chain plates where I lay. Bob began to struggle more with controlling the boat yelling some expletives when I jumped up to help.

Since we were carrying the powerful 150% genoa, it was very difficult to steer back off the wind and we found ourselves stuck beam-to the seas. When we were rounded up high into the wind, the rig was shaking violently. The cockpit was repeatedly flooded with large (and very warm) waves. At about this time I called down below for Lance and Jeff to join us in the cockpit. Bob was still at the helm when another large wave came rolling over the starboard coaming. Bob recalls looking down and seeing the autopilot display under water! Another wave rolled over the cabin house top and unfortunately spilled down below in to the galley and salon (as Lance and Jeff were suiting up). This wave set off our SOS Dan Buoy which inflated in the cockpit, its strobe light flashing. Bob thought, "well at least we know it works" whereas I momentarily panicked as I thought it was a spreader that had come down. In another few seconds, the LP gas alarm started going off... it was quite the cacophony! (We eventually ruled out a gas leak and determined it was due to the sensor that had gotten wet from the incoming water.)  All of these things raised the intensity of the situation... it was like being in a flight simulator when they start throwing in faults for you to solve under pressure. But this was no drill and we were hundreds of miles from help.

We attempted to roll up the genoa and found it very difficult to do so. Clouds obscured the partial moon obliterating the horizon making staying oriented extra difficult. We sacrificed our night vision and turned on the deck light for some forward visibility. This is when it was clear that something was seriously wrong with the rig. The outer headstay that carries the genoa is normally not extremely tight and has a bit of sag, but this was way beyond sag... it was bowed away from the boat in a large arch. The outer stay had come lose from the masthead. We fought to roll up the genoa as best as we could with Bob and Jeff precariously on the foredeck, Lance in the cockpit using all his might with the furling line and sheets. And me working the helm struggling to keep Argon downwind but not jibe. We attempted to put the jib out to relieve some pressure from the wind on the genoa but the jib was now getting fouled with the sagging and swinging outer headstay. Upon rolling the jib back up, it got horribly twisted upon itself as the waves and wind continued to batter us.

The manhandling of the genoa took all four of us working in orchestrated chaos... Bob and Jeff bravely spent quite a bit of time on the fore deck in the churning seas as Argon continued to get rounded up and crazy waves bombarded us from seemingly every direction. Although tethered in, I was petrified that one or both would loose their balance and be thrown over a life line only to be in a different type of peril. I managed the helm trying to navigate the waves (there had already been a few unintentional jibes earlier in the evening). Lance did all the line work from the cockpit including somehow eventually getting the genoa furling line coaxed with Bob and Jeff working the sail from the bow. All of this was done over the constant roar of the wind in the rig and the rushing of water against the hull.

Once we finally got the genoa mostly furled, Bob secured the furling drum to the bow with a dock line and we sailed along dead downwind still in complete darkness with just the reefed main to minimize the whacking of the loose outer head stay against the taught inner stay with only the reefed main. A few hours later at daybreak with some muscle and Lance's idea from past experience during a race, we got the jib untwisted and re-deployed... revealing a dramatic diagonal three foot tear about a third of the way up; but still providing a bit of power.

Bob back on the foredeck the morning after in calmer seas with the flailing headstay with partially furled genoa and the sliced jib.


We were soaked, physically spent, and emotionally fried. But encouraged that we had things under control. I was still massively nervous that the whipping around of the heavy headstay was going work it's way loose from the mast and come crashing down on the deck (and the crew).


Spectacular sunrise the morning after.


Conditions were expected to ease up over the rest of the passage and thankfully they did. The stress on our broken rig was reduced but we could not forget that we still had a headstay hanging by the halyard sixty feet above our heads. We could have chucked it (and the genoa) overboard by removing a pin at the bottom, but we decided that since conditions were easing so much, we would continue carrying it and hopefully salvaging the headstay. We periodically eased a bit of halyard out to spread out potential chaff spot as we fired up the motor on relatively flat seas with easing winds.


Recuperating after a difficult night


The weather was continuing to soften and we found ourselves in very light and variable winds under clear and warming skies all day. We expected the wind to continue to veer around behind us so at about 1400 we fired up the engine for what we thought would be a relatively short motor until we got a better wind angle later.

We have about 75 gallons of diesel at this point which should be enough for the rest of the passage, but not by much.

Sagging head stay with the attachment plate pulled away from the top of the mast.


Thursday 1 November: Lots of Sun and Shorts, But Low on Fuel


The wind did not veer and pick up as we hoped/expected - it stayed light and directly on our nose. We spent a lot of time stressing over the dwindling fuel gauge. Lots of typing on a calculator and frowning followed. The wind was definitely not going to cooperate and it was becoming clear that we would likely be motoring the rest of the way and would cut it very close with fuel. Our calculations, even being extra conservative, indicated we should have enough fuel but the gauge did not agree.

The lights of Bermuda were just beginning to illuminate a patch of the sky on the distant horizon. Our destination seemed so close, but it was still 10 or 11 hours away. The fuel gauge did not look like it had 10 hrs left in it... as it bounced between E and up to maybe 3/8. At this point, we killed the engine and turned off the tiny bit of wind as Bob was sure we wouldn't make it. Everyone woke up, and we decided to get a first hand look at how much fuel was in the tank... Bob and I pulled the cushions off the port settee and opened the access panel on the top of the tank.

Shining a flashlight down into the hole, and using a kitchen knife as a dip stick, we saw a very reassuring sight: the tank was still at about 40% (which was in line with our calculations).  By now we figured we had done about 75% of the required motoring so we were sure we would make it. We fired the engine back up and motored on (checking the diesel level manually via our sophisticated method one more time several hours later... just to be sure).

Jeff and Linda peering up at the wildly swinging head stay hoping it would not come crashing down.


Friday 2 November:  Bermuda In Sight and Arrival


All of this time, we still had the main sail up to try and get a little bit of lift, but now the wind was so light and directly on the nose, that it wasn't helping. At about 0200, in the dark cloak of night of course, Bob and I were on watch and we decided to lower the main sail. This routine maneuver turned out to be more stressful and hairy than it should have been. Our lazy jacks had broken at some point earlier in the passage and lowering the main just dumped the huge, slippery sail all over the deck. Bob first tried to bundle the sail with some sail ties but eventually resorted to dock lines. During this operation, Bob lost his balance and nearly had a good fall but managed to catch himself. It was just one more unnerving thing.

As we approached Bermuda on the final stretch, the wind kicked in directly on our nose. We did not attempt to sail both because of the amount of beating needed, but also since the torn jib would have further marginalized our VMG. We knew we had enough fuel to plow directly on.

Happy crew on the home stretch.


Our first contact with Bermuda Radio was an encouraging milestone 20 miles out still in the dark of early morning hours; followed a few hours later in the morning light of overcast skies with radio confirmation upon reaching Mills Buoy that we could proceed through The Town Cut in to St George Harbor and the customs dock.

Motoring through The Town Cut in to St. George Harbor with our sagging headstay, lose genoa, ripped jib, and messily bundled main sail.

A ritual upon arrival after a long passage is a toast with Dark-n-Stormy's. But Lance and Jeff jumped in to action as soon as we tied to the seawall taking down the damaged sails and removing the headstay. The DnS's would wait a bit longer.

Taking down the torn up sails for repairs.


Carefully lowering the head stay.


Evaluating the twisted head stay and busted roller furler.

We salvaged what we could from the outer headstay, including some of the furling drum parts, pins and other rigging hardware.  The foil itself was deemed trash. Bob borrowed a torch from Steve Hollis to try and disassemble it, but quickly switched to a borrowed sawsall to chop it up.

Bits and pieces.
Argon's happy crew with her busted, disassembled head stay.

Argon's neighborhood while awaiting repairs (view from the road leading up to Bermuda Radio).


Close up of the damaged carbon fiber where the attachment plate for the head stay pulled away from the top of the mast.

Now we are immersed in a full damage assessment as well as triangulating communications with the local rigger, Tartan and the insurance company. We are immensely grateful that we all made it to Bermuda with only minor injuries (lots of bruises), a broken but repairable sailboat, and relationships stronger than when we departed. Just a spot of bother.